What electromagnetic interference is
Electromagnetic interference (EMI) is any unwanted electromagnetic energy that disturbs the normal working of an electronic circuit. Every device that switches current produces some electrical noise. It becomes interference when that noise reaches another circuit strongly enough to corrupt a signal, reset a processor or drown out a radio link. When the noise is in the radio-frequency range it is often called radio frequency interference (RFI).
Every case of EMI has three parts: a source that produces the noise, a coupling path that carries it, and a victim circuit that is sensitive to it. Remove any one of the three and the problem goes away, which is why engineers tackle EMI at the source, on the path and at the victim at the same time.
The effects range from the merely annoying to the dangerous. A display may flicker, a serial link may drop characters, an analogue sensor may read wrong, an Ethernet port may lose packets or a computer may reboot when a nearby contactor switches.
What causes electromagnetic interference
Any fast change in voltage or current can radiate or conduct noise. In industrial and vehicle installations the usual sources are:
-
//
Motors, drives and inverters. Variable-frequency drives switch hundreds of volts very quickly and are among the strongest noise sources on a factory floor.
-
//
Switching power supplies. Every switch-mode supply, including the one inside a computer, generates noise at its switching frequency and its harmonics.
-
//
Relays, contactors and welding. Breaking an inductive load produces sharp voltage spikes, and arc welders produce intense broadband noise.
-
//
Radio transmitters. Two-way radios, cellular modems, Wi-Fi and radar are intentional emitters that can overload nearby equipment.
-
//
Natural events and static. Lightning induces surges in long cables, and electrostatic discharge (ESD) from a person or a moving belt can upset a circuit in nanoseconds.
Conducted vs radiated EMI
Conducted EMI travels along wires: power cables, signal leads and shared ground connections. It dominates at lower frequencies, roughly below 30 MHz, and is controlled with filters, ferrites and careful grounding. Radiated EMI travels through the air as an electromagnetic field, with cables and slots in an enclosure acting as unintended antennas. It dominates at higher frequencies and is controlled with shielding and layout.
Noise can also couple at short range: capacitively between conductors that run close together, or inductively between loops of wire carrying changing current. That is why signal cables should never be bundled tightly with motor or power cables. EMI is also described by duration: continuous noise from a running drive, or transient bursts and surges from switching, lightning and ESD.
EMI vs EMC and the standards that apply
EMI is the problem; electromagnetic compatibility (EMC) is the goal. A product is electromagnetically compatible when it neither emits enough noise to disturb other equipment nor is disturbed by the noise it will meet in its intended environment. EMC testing therefore has two halves: emissions, which limit the noise a product gives out, and immunity, which checks it keeps working when noise is applied.
Which limits apply depends on where the equipment goes. The table lists the standards most often seen on industrial computer datasheets.
| Environment | Common standards | What they cover |
|---|---|---|
| IT and multimedia equipment | CISPR 32 / EN 55032, EN 55035 | Emission limits (Class A for commercial and industrial sites, Class B for homes) and immunity |
| Industrial sites | IEC/EN 61000-6-2, IEC/EN 61000-6-4 | Higher immunity for heavy industrial environments, and emission limits |
| Immunity test methods | IEC 61000-4-2, -4-3, -4-4, -4-5, -4-6 | ESD, radiated RF, fast transient bursts, surge and conducted RF |
| US market | FCC Part 15, Class A or B | Emission limits for digital devices sold in the US |
| Railway rolling stock | EN 50121-3-2 | Emissions and immunity for equipment on trains |
| Road vehicles | UN ECE R10 (E-Mark), ISO 7637-2 | Vehicle EMC and supply-line transients |
| Military equipment | MIL-STD-461 | Conducted and radiated emissions and susceptibility, set per platform |
In the UK and EU, EMC is a legal requirement before a product can carry the UKCA or CE mark, under the Electromagnetic Compatibility Regulations 2016 and the EMC Directive. In the US, the FCC sets emission limits but not general immunity requirements, so immunity testing there is driven by industry and customer specifications.
How to reduce electromagnetic interference
EMI is far cheaper to design out than to fix on site. The main techniques work on the source, the path or the victim.
-
//
Shielding. A closed metal enclosure, with conductive gaskets on seams and minimal openings, blocks radiated noise in both directions. Shielded cables extend that protection to the wiring.
-
//
Filtering. EMI filters on power inputs, and ferrite cores on cables, stop conducted noise entering or leaving the equipment.
-
//
Grounding and bonding. A low-impedance bond between the enclosure, cable shields and the installation’s earth gives noise a short path to ground and avoids ground loops.
-
//
Cable routing and connectors. Keep signal and power cables apart, cross them at right angles and use twisted pairs. Shielded, screw-locked connectors such as M12 keep the shield continuous on vibrating machines.
-
//
Isolation. Galvanically isolated serial, CAN and digital I/O ports break the conductive path between noisy field wiring and the computer.
EMI in rail, vehicle and military computers
Rail, vehicle and military installations are some of the harshest EMI environments, with traction drives, ignition systems and radios packed close together. Our railway computers are designed for EN 50155 rolling stock, and most list EMC to the rolling stock EMC standard EN 50121-3-2, and the Premio JCO-1000-ORN Jetson computers and Premio RCO-3000-RPL rugged fanless PCs meet EMC to EN 50121-3-2. For defence platforms, our military computers are designed to MIL-STD-461 emission and susceptibility limits.
A compliant computer is only part of the answer. The cables, power supply and installation decide whether the whole system stays within limits, so EMC has to be planned as a system rather than read off one datasheet.
Quick answers on EMI
Electromagnetic interference: common questions
What is the difference between EMI and EMC?
EMI is the noise; EMC is the ability to coexist with it. Electromagnetic compatibility testing measures both how much interference a product emits and how well it tolerates interference from others.
What is EMI shielding?
A conductive barrier that blocks electromagnetic fields. It is usually a metal enclosure, conductive gasket, coating or cable braid, bonded to ground so that the noise it intercepts drains away.
What does an EMI filter do?
It blocks high-frequency noise on a power or signal line. Inductors and capacitors pass the wanted supply or signal and divert the unwanted noise to ground or back to its source.
How do you detect electromagnetic interference?
With a spectrum analyser and probes, or by correlating faults with events. Near-field probes locate noisy circuits, and logging resets or errors against motor starts and radio use often points to the source.
Can EMI damage electronics?
Usually it disrupts rather than damages. Strong transients from lightning surges or ESD can destroy components, which is why surge and ESD immunity are part of EMC testing.
We specify the computer, isolated I/O and cabling for the EMC environment of each project as standard, and can advise on shielded connectors and power filtering for the installation.