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STANDARDS · RUGGED DESIGN

What Is MIL-STD-810H?

MIL-STD-810H is the current revision of the US Department of Defense standard for environmental engineering and laboratory testing. It describes test methods for temperature, shock, vibration, humidity, altitude, sand, rain and more, and explains how to tailor them to the conditions equipment will meet. It is a test method standard, not a certification, so claims should name the methods used.

01

What MIL-STD-810H covers

MIL-STD-810H is the US Department of Defense test method standard for environmental engineering considerations and laboratory tests. It was published in January 2019, replacing MIL-STD-810G, and updated by Change Notice 1 in 2022. Although it was written for military equipment, it is the reference most rugged electronics manufacturers use to show how their products cope with heat, cold, shock, vibration and the other stresses of real use.

The standard is in three parts. Part One sets out the environmental engineering process: working out the conditions equipment will meet across its life, from storage and transport to operation, and tailoring the tests to match. Part Two holds the laboratory test methods, numbered from 500 upwards, each with procedures and suggested levels. Part Three gives climatic data for regions around the world to guide that tailoring.

Tailoring is the central idea. MIL-STD-810H does not set one pass level for every product. Instead, the test plan chooses the methods, procedures, levels and durations that reflect the equipment’s intended environment, which is why two products can both claim MIL-STD-810H and have been tested very differently.

02

MIL-STD-810H test methods

Part Two contains around 30 methods. The ones most often quoted for computers, displays and other electronics are below.

Method Environment What it simulates
500.6 Low pressure (altitude) Air transport and high-altitude sites
501.7 High temperature Hot climates, sun-loaded vehicles and enclosures
502.7 Low temperature Cold storage, winter operation and cold start
503.7 Temperature shock Rapid moves between hot and cold environments
505.7 Solar radiation Heating and material ageing in direct sunlight
506.6 Rain Blowing rain, drips and wind-driven water
507.6 Humidity Warm, damp climates and condensation
509.7 Salt fog Corrosion at coasts, ports and on ships
510.7 Sand and dust Blowing dust and sand in deserts, quarries and mines
512.6 Immersion Temporary submersion in water
514.8 Vibration Road, rail, aircraft and machinery vibration
516.8 Shock Handling drops, transit drops and crash hazards

Methods 514.8 and 516.8 are the most common on industrial computer datasheets, because vibration and shock are what a computer meets on a vehicle, a machine or a delivery route. Each method has several procedures, so a full claim names both, such as Method 516.8, Procedure I (functional shock).

FAQ · 01
What changed between MIL-STD-810G and MIL-STD-810H?
MIL-STD-810H (2019) replaced 810G (2008). It kept the same structure and tailoring approach but revised most test methods, including vibration (514.8) and shock (516.8), clarified procedures and added guidance on test planning. Many datasheets still quote 810G because their testing predates the change.
Read the full FAQ —
03

Is MIL-STD-810H a certification?

No. There is no MIL-STD-810H certificate and no body that grants one. The standard describes how to run tests; the manufacturer, a customer or an independent laboratory runs them against a test plan. A claim is therefore only as strong as the evidence behind it.

You will see several forms of wording. “Tested to MIL-STD-810H” usually means specific methods were run, in-house or at an external laboratory. “Designed to comply with MIL-STD-810H” means the product was designed and validated against chosen methods. “Military grade” on its own tells you nothing without the methods. When a specification matters, ask for:

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    The methods and procedures. For example Method 514.8 Procedure I for vibration, and Method 516.8 Procedure I for functional shock.
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    The levels and durations. The vibration profile or category, the shock pulse in g and milliseconds, and the temperature limits.
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    The operating state. Whether the equipment was powered and working during the test, or only checked afterwards.
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    The test report. Who ran the test, on which configuration, and how a pass was defined.
04

MIL-STD-810H, IP and IK ratings

MIL-STD-810H answers a different question from the ingress and impact ratings that sit beside it on a datasheet. An IP rating under IEC 60529 covers dust and water getting in; our IP rating chart explains each level. An IK rating covers resistance to a measured impact, as our explainer on what an IK rating measures sets out. MIL-STD-810H covers the wider environment, so a rugged system specification normally quotes all three.

MIL-STD-810H is also one of a family. Power, electromagnetic and shipboard requirements sit in separate standards, which our guide to US Department of Defense military standards maps out.

05

MIL-STD-810H in rugged computers

For computers, MIL-STD-810H is most often quoted for shock and vibration, with extended temperature handled by the operating range. Fanless designs with no moving parts, soldered or locked memory, screw-locked connectors and solid-state storage all help a system pass. Mounting matters just as much: a computer tested on a rigid fixture may behave differently on a flexible bracket, so the installation should follow the mounting used in the test.

Many of our rugged computers list MIL-STD-810 methods. The Premio RCO-6000-RPL rugged industrial PCs and Premio JCO-1000-ORN Jetson computers, for example, are designed to comply with MIL-STD-810H for shock and vibration.

06

Quick answers on MIL-STD-810H

MIL-STD-810H: common questions

What does MIL-STD-810H mean?

Military Standard 810, revision H. It is the eighth revision of the US Department of Defense environmental test standard first issued in 1962, covering how equipment is tested for the conditions it will meet.

Is MIL-STD-810H certified the same as compliant?

There is no certified status. Products are tested to, or designed to comply with, selected MIL-STD-810H methods. Ask which methods and for the test report.

What temperature range does MIL-STD-810H cover?

None by default. Methods 501.7 and 502.7 define how to test high and low temperature, but the limits come from the tailored test plan and the product’s own rating.

What is MIL-STD-810H Method 516.8?

The shock test method. Its procedures cover functional shock, transport drops, crash hazard and other mechanical shocks, with the pulse and drop height set by the test plan.

Does MIL-STD-810H mean a device is waterproof?

Not on its own. Rain and immersion are separate optional methods, so check for those methods or an IP rating such as IP67.

We match the computer to the shock, vibration and temperature profile of each installation as standard, and supply the manufacturer’s test information for the methods it is designed to meet.