Skip to main content
STANDARDS · VEHICLES

What Is ISO 16750?

ISO 16750 is the international standard series that describes the environment electrical and electronic equipment meets in a road vehicle and how to test for it. Its five parts cover general conditions, electrical loads, mechanical loads, climatic loads and chemical loads, with test severities chosen by where the equipment is mounted. Vehicle makers use it to write supplier specifications.

01

What ISO 16750 covers

ISO 16750 is a series of international standards, “Road vehicles: environmental conditions and testing for electrical and electronic equipment”, that sets out what a device fitted to a car, van, truck or bus has to put up with and how to prove it in a laboratory. It covers the supply voltage, vibration and shock, heat, cold, humidity, water and dust, and the fluids a device may meet, and it gives test methods and severity levels for each.

The standard is a toolkit, not a pass mark. It does not say that every device must pass every test. Instead the vehicle manufacturer, or whoever writes the specification, picks the tests and levels that match the mounting location and the job, and records them in the specification for the supplier. That is why two datasheets can both cite ISO 16750 yet have been tested very differently.

The series was first published in 2003 and has been revised several times; the current editions of all five parts date from 2023. A companion series, ISO 19453, covered equipment in the high-voltage drive systems of electric vehicles but has since been withdrawn.

02

The five parts of ISO 16750

Each part handles one kind of load. The table shows what each tests and the standards it leans on.

Part Load Typical tests Related standards
ISO 16750-1 General Definitions, mounting location codes, operating modes and the functional status classes Used by all other parts
ISO 16750-2 Electrical Supply voltage ranges, overvoltage, superimposed ripple, dips and drops, starting profiles, reverse voltage, open and short circuits, load dump ISO 7637-2 for fast transients
ISO 16750-3 Mechanical Sine and random vibration by mounting location, mechanical shock, free fall IEC 60068-2-6, -27 and -64
ISO 16750-4 Climatic Operating and storage temperature, temperature cycling and shock, damp heat, salt spray, dust and water IEC 60068-2 series, ISO 20653 for IP codes
ISO 16750-5 Chemical Resistance to fuels, oils, coolants, cleaning agents and other fluids Agents chosen by mounting location

The mounting location matters throughout. A device bolted to an engine sees far more heat and vibration than one in the cabin, so ISO 16750-3, for example, has separate vibration profiles for engines, gearboxes, the sprung body, unsprung wheel parts and, for commercial vehicles, the decoupled cab.

03

ISO 16750-2: the electrical tests

Part 2 is the one most often quoted for computers, because it describes the supply a device has to live on. It defines supply voltage classes for 12 V and 24 V systems, each with a minimum and maximum, and then tests behavior at and beyond those limits:

  • //
    Supply voltage range. Normal operation across the class chosen, from a low voltage during cranking to a high voltage when the alternator is charging hard.
  • //
    Overvoltage. A raised supply for a set time, as from a failed regulator or jump starting.
  • //
    Superimposed AC. Ripple from the alternator riding on the DC supply.
  • //
    Dips, drops and starting profiles. Short interruptions and the deep sag while a starter motor turns the engine, including the reset behavior that follows.
  • //
    Reverse voltage. The supply connected the wrong way round, as can happen during jump starting or installation.
  • //
    Load dump. The surge when the battery is disconnected while the alternator is charging, tested with and without central suppression.
04

Functional status classes

ISO 16750-1 has long given a common way to describe how a device behaves during and after a test, so a specification can say what is acceptable for each function. Class A means every function works as designed during and after the test. Class B allows a function to go outside tolerance during the test but return automatically. Class C allows a function to stop during the test and recover by itself afterwards. Class D means it needs a reset or a power cycle to recover. Class E means it needs repair or replacement.

A computer that runs a fleet’s dispatch or recording software should normally reach class A through supply ripple and small dips, and at worst class C through engine cranking. Class D is rarely acceptable, because a vehicle computer that locks up needs a driver to restart it.

05

ISO 16750, E-marks and other standards

ISO 16750 is not an approval and carries no mark. The legal approval for vehicle electronics in Europe and the USA is the E-mark under UN R10, which covers electromagnetic compatibility and calls on ISO 7637-2 for supply transients. Our white paper on E-mark certification for automotive computers explains how R10 approval works and where ISO 16750-2 fits beside it.

The two standards divide the supply line between them. ISO 7637-2 covers fast switching transients lasting microseconds to milliseconds; ISO 16750-2 covers slower supply conditions, including load dump, which moved across from ISO 7637-2 in its 2010–2011 revisions. Other standards answer similar questions for other vehicles: MIL-STD-1275 for 28 V military vehicle power, MIL-STD-810H for defense environmental testing, SAE J1455 for heavy trucks in North America and EN 50155 for rail.

Industrial computer datasheets more often quote ISO 7637-2, MIL-STD-810 and EN 50155 than ISO 16750, so where a vehicle specification calls on ISO 16750 the practical step is to ask the manufacturer which parts, profiles and levels were tested. Our in-vehicle computers list their own test standards, wide DC input ranges and ignition control on each product page.

FAQ · 01
Is ISO 16750 an EMC standard?
No. ISO 16750 covers electrical supply conditions and mechanical, climatic and chemical loads. Electromagnetic emissions and immunity are covered by UN R10, CISPR 25 and the ISO 11452 and ISO 7637 series.
Read the full FAQ —
06

Quick answers on ISO 16750

ISO 16750: common questions

What is ISO 16750-2?

The electrical loads part. It tests a device against supply voltage ranges, overvoltage, ripple, dips, starting profiles, reverse voltage, short circuits and load dump on 12 V and 24 V vehicles.

What is ISO 16750-3?

The mechanical loads part. It sets vibration, shock and free-fall tests, with vibration profiles chosen by where the device is mounted on the vehicle.

What is ISO 16750-4?

The climatic loads part. It covers temperature, temperature cycling, humidity, salt spray, and dust and water protection to ISO 20653.

Is ISO 16750 mandatory?

Not by law. It becomes a requirement when a vehicle manufacturer or buyer writes it into a specification.

Does ISO 16750 cover electric vehicles?

For their 12 V and 24 V systems, yes. High-voltage traction equipment needs other standards, since ISO 19453 was withdrawn.

We supply in-vehicle computers as part of a complete system, and as standard we match the power input, ignition settings and mounting to the vehicle and gather the test evidence your specification asks for before the system ships.