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Diamond Systems SABRECOM Intel Core i7-7660U IP67 Military Rugged Computers with MIL-STD I/O

The Diamond Systems SABRECOM series is a family of military rugged computers built around the Intel Core i7-7660U Kaby Lake processor on Diamond's Venus single board computer. Each unit pairs two Gigabit Ethernet ports, four RS-232/422/485 ports, USB 3.0 and 16 GPIO with a sealed IP67 aluminum enclosure, D38999 connectors and an isolated 9-36 V DC supply. The SABRECOM series suits ground vehicle, defense test and mobile control deployments.

  • Intel Core i7-7660U on Venus SBC: A 7th Gen Kaby Lake processor on Diamond's Venus board with 20 GB of DDR4: 4 GB soldered plus a 16 GB RSODIMM.
  • IP67 Milled Aluminum Enclosure: A single-block four-wall body with gaskets on every mating surface and connector screw keeps dust and water out.
  • MIL-DTL-38999 Style Connectors: Two GbE ports, four RS-232/422/485 ports, USB 3.0, HDMI, VGA and 16 GPIO all leave the enclosure on D38999 circular connectors.
  • Isolated JMM-7500 Power Supply: Diamond's 80 W supply accepts 9-36 V DC with isolation and MIL-STD-461, MIL-STD-704 and MIL-STD-1275 compliance.
  • -40 to +75 °C and MIL-STD-202G: Conduction cooling into the lid allows fanless operation across the full range, with shock and vibration qualified to MIL-STD-202G.
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SABRECOM Description

Vehicle electronics usually fail at the weak points first: a connector that works loose under vibration, a seam that lets water in, or a power input that cannot cope with vehicle electrical transients. Diamond Systems designed the SABRECOM range of military rugged computers around those weak points. The SABRECOM series places an Intel Core i7-7660U processor inside a body milled from a single block of aluminum, with gaskets on every mating surface and connector screw for IP67 protection, and brings every signal out on MIL-DTL-38999 style circular connectors.

Compute comes from Diamond’s Venus 3.5 inch SBC, a 7th Gen Kaby Lake Core i7-7660U with 4 GB of DDR4 soldered to the board and a rugged 16 GB RSODIMM, giving 20 GB in total. The processor is conduction cooled straight into the heat sink lid, so the system runs across the full -40 to +75 °C range of the board without a fan. Storage starts at 256 GB of TLC flash and can be increased to 1 TB with SATA DOM and mSATA modules, each screwed down against shock. Expansion uses the PCI/104-Express socket and two Mini PCIe sockets on Venus, so serial, CAN or analog I/O modules can be added inside the enclosure.

The two SABRECOM models share the same hardware and differ by operating system. The SABRECOM-VNS-001 ships with Windows 10 64-bit and Diamond’s Power Loss Protection feature, which lets Windows survive repeated instant removal of power without a normal shutdown. The SABRECOM-VNS-002 ships with 64-bit Linux for teams that build their application on an open software stack.

Power comes from Diamond’s JMM-7500 supply, an isolated 80 W design with MIL-STD-461, MIL-STD-704 and MIL-STD-1275 compliance and a 9-36 V DC input. Diamond has tested and qualified SABRECOM systems to MIL-STD-202G shock and vibration levels. Typical SABRECOM installations include tactical ground vehicles, test equipment and mobile command systems, where a compact sealed military rugged computer has to keep running through heat, cold, spray and constant vibration. Because the memory is either soldered or held in a rugged RSODIMM and both storage modules are screwed down, nothing inside relies on friction to stay seated under constant vibration.

SABRECOM Specifications

Overview
Brand & ModelDiamond Systems SABRECOM
FeaturesEmbedded
Expandable
Fanless
Rugged
Waterproof
Performance
Processor SeriesIntel Core 7th Gen Kaby Lake
Processor ModelsIntel Core i7-7660U: 2.5~4.0GHz, 2 Cores, 4 Threads, 4MB Cache, 15W
Performance Cores2 Cores
Memory1x DDR4 2133MHz SO-DIMM Slot, 16GB
4GB Soldered On-board
Operating SystemSee Variant Specifications
I/O
Ethernet2x Ethernet Ports
2x GbE LAN [MIL-STD]
USB8x USB Ports
4x USB 2.0 [MIL-STD]
4x USB 3.0 [MIL-STD]
Serial4x Serial Ports
4x RS232/422/485 [MIL-STD]
Expansion
mPCIe2x mPCIe Slots
1x mPCIe [PCIe/USB/SATA]
1x mPCIe [PCIe/USB]
Storage
Storage1x mSATA
1x SATA Port
Power
Power Input9-18V DC [MIL-STD]
Environmental Conditions
Thermal DissipationFanless Passively Cooled Chassis
Operating Temperature-40°C to 85°C [-40°F to 185°F]
Storage Temperature-40°C to 85°C [-40°F to 185°F]
Humidity5% - 95% (Non-condensing)
Ingress ProtectionIP67
IP67 [Dustproof, Protection against immersion in water up to 1 meter for 30 minutes]

SABRECOM Variants

Overview
Brand & ModelDiamond Systems SABRECOM-VNS-002
Performance
Operating SystemLinux
Overview
Brand & ModelDiamond Systems SABRECOM-VNS-001
Performance
Operating SystemWindows 10

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Official Diamond Systems USA Distributor

Things Embedded is an official Diamond Systems USA distributor, supplying the SABRECOM range alongside Diamond's current rugged x86 systems. Where a program needs a newer processor, the SABRECOM-JSP moves to COM Express modules with Intel Core i7 and Xeon W options and three expansion connector positions. The SABRECOM-JRS keeps those processor choices in a smaller IP67 enclosure with predefined Flex I/O, and the SABRECOM-CE1 adds a Layer 3 managed Ethernet switch. All three use Diamond's Jasper carrier board and COM Express modules, so the processor can be changed later without mechanical changes when a part reaches end of life.

Across our range, the SABRECOM series sits with our rugged mission computers and our IP67 computers, where sealed circular connectors and isolated power are the deciding requirements. Its 9-36 V DC input and fanless -40 to +75 °C rating also place it among our in-vehicle computers for vehicle and outdoor installs that see wide swings in temperature and supply voltage. For programs that need to keep an existing Kaby Lake software image, the SABRECOM models remain a direct fit.

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